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Rapid Mixer Granulator

RAPIDMIX - High Shear Mixer Granulator has been developed for mixing of ingredients as well as wet granulation required for tablet / capsule manufacturing. This is achieved by reduced processing time, more homogeneous mixing, uniformity of Granule size and above all maintaining improved hygiene compliant to cGMP norms.

Rapid Mixer Granulator
The mixing bowl :

It is circular with a large diameter and flat base. The top portion of the bowl is conical in shape to assist mixing of cohesive powders. Constructed from SS316/316L. A large diameter tube surrounds the drive shaft where it enters the base of the bowl.

The main drive, shaft seal is on the top of tube and thus well above the normal powder level. The shaft seal is provided with automatic air purge.

The seal housing and drive shaft may be flushed with cleaning water, which is then drained away from the machine through built discharge port.

The multi-bladed impeller is fitted close to the base of the mixing bowl whereas the chopper is mounted on the wall of the mixing bowl. Both the impeller & the chopper have dual-speed options for gently distributing the binder solution as it is added and creating the vortex of the material being mixed.

granulator

A high speed Granulator (Chopper) is located so as to assist blending of powder and to break the product to granules of required size.

The Granulator rotates at two speeds - 1500 / 3000 RPM.The Granulator head is of highly polished stainless steel and is easily removable for cleaning.

The Granulator shaft where it enters the bowl incorporates AIR PURGED SEAL.

The motor is provided with a removable stainless steel covers to meet cGMP norms.

online Co-Mill

The online Co - Mill is provided on the discharge port to reduce the oversized lumps, resulting in reduced drying time by approximately 20%. As the lumps are small the product can be uniformly dried at lower temperature, thus giving it a longer shelf life beside eliminating caseing& capping of tablet due to improper drying.

side discharge valve
  • It is provided on the side of the bottom, operated by ASS. Spindle connected to a pneumatic cylinder In closed position, the gate is flushed with the contour of the bowl.
  • A cover with removable silicone rubber seal gives unrestricted access into the chute for easy cleaning.
  • A safety lock in the form of a limit switch is provided at the discharge port to prevent the valve or the motors to start during the cleaning operation.
  • The pneumatic cylinder is covered by a stainless steel shroud to meet cGMP standard.
Salient Features
  • It is provided on the side of the bottom, operated by a SS. Spindle connected to a pneumatic cylinder In closed position, the gate is flushed with the contour of the bowl.
  • A cover with removable silicone rubber seal gives unrestricted access into the chute for easy cleaning.
  • A safety lock in the form of a limit switch is provided at the discharge port to prevent the valve or the motors to start during the cleaning operation.
  • The pneumatic cylinder is covered by a stainless steel shroud to meet cGMP standard.

Technical
Description

Lab MODELS

Pilot Models

Production Models

MMPE RMG 3

MMPE RMG 5

MMPE RMG 10

MMPE RMG 15

MMPE RMG 25

MMPE RMG 75

MMPE RMG 100

MMPE RMG 150

MMPE RMG 250

MMPE
RMG 400

MMPE
RMG
600

MMPE
RMG 800

MMPE
RMG 1200

Working Capacity in ltrs

3

5

10

15

25

75

100

150

250

400

600

800

1200

Working Capacity in Kg

0.5 to 1.2

1 to 2

2 to 4

4 to 6

8 to 10

20 to 30

25 to 40

40 to 60

70 to 100

100 to 160

150 to 240

180 to 320

280 to 480

Main Motor 750/1440 RPM

2/3

2/3

2/3

3/5

3/5

3/5

5/7.5

10/12.5

25/30

30/40

50/100

60/75

80/100

Chopper Motor
1440/2880 RPM

0.5/1

0.5/1

0.5/1

0.5/1

0.75/1.5

1.5/3

1.5/3

2/3

3/5

5/7.5

5/7.5

5/7.5

10/15

Gear Box Size

NMRV P075

NMRV P075

NMRV P075

NMRV P075

NMRV P075

W110

V500

V600

V700

V800

V1000

V1200

V1200

Gear Box Ratio

7:1

7:1

7:1

10:1

10:1

10:1

10:1

10:1

10:1

10:1

10:1

13:1

13:1

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